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What is Foundation-free mixing plant?
February 27, 2025
I. Product Definition and Core Value
1.1 What is foundation-free mixing plant?
It is a modularized mobile mixing plant that does not require traditional concrete foundation construction, and is supported by the steel structure frame as a whole to realize quick installation and flexible transfer.
1.2 Core Value Proposition
Save time and money: save more than 30 days foundation construction time, reduce 30%-50% civil construction cost
Flexible and efficient: ready to install and use, meeting the needs of temporary works and short-term projects.
Environmental compliance: zero damage to the foundation, reducing the waste of land resources.
II, Six core features analysis
2.1 Revolutionary structural design
All-steel module frame: compressive strength ≥25MPa, service life of more than 15 years.
Pre-assembled components: 80% assembled before leaving the factory, and ready to be used after on-site lifting and docking.
2.2 Extremely fast deployment capability
72 hours of production: compared with the traditional mixing plant's 3-month construction cycle.
No hardening requirement: level ground can be installed, adapting to sand, mud and other complex terrain.
2.3 Intelligent control system
PLC full-automatic production: proportioning error ≤1%, capacity 60-240m³/h optional.
Remote monitoring: mobile phone/computer real-time view of production data.
2.4 Super mobility
Containerized module: support highway transportation standard, reduce 70% of transit cost.
Fast dismantling and assembly: professional team completes the whole station relocation in 3 days.
2.5 Green configuration
Pulse dust removal system: dust emission concentration ≤20mg/m³.
Sewage recycling device: zero wastewater discharge
2.6 Safety guarantee system
Three-level anti-tipping design: automatic leveling + ground anchor fixation + stress monitoring
Lightning protection and grounding system: passed the national lightning protection testing and certification.
III. Customer Value
3.1 Cost saving
Saving about 150,000-300,000 RMB in infrastructure cost
Exemption from paying deposit for land hardening of traditional mixing plant
3.2 Efficiency Improvement
Shorten the project start-up cycle by 90%
Supports multi-site recycling, increasing asset utilization rate by 3 times.
3.3 Risk Avoidance
Avoiding the risk of demolition due to incomplete land procedures
No permanent structures, easier to pass environmental approvals
IV. Application Scenarios
4.1 Short-term project preference
Highway maintenance ▏Railway emergency ▏Post-disaster reconstruction
Municipal projects ▏Railway rescue ▏Disaster reconstruction
4.2 Special terrain solutions
Island construction ▏Mine construction ▏Ecological protection zone
Temporary commercial concrete supply stations
V. Frequently Asked Questions
Q1: How is the stability of the equipment guaranteed?
It adopts military-grade welding process + dynamic load simulation test, 8-level seismic verification, and 3000-hour fatigue test certified by CMA.
Q2：Can we customize the configuration?
We provide modularized combination of aggregate silo (2-4 silos), cement silo (1-3 silos), and mixing mainframe (forced/double horizontal axis).
Q3: Is the post maintenance complicated?
Equipped with IOT early warning system, the key components adopt quick-disassembly design, and the maintenance time consuming is reduced by 60%.
VI. Core Parameter Table
| Parameter | Parameter Details | Customer Value |
| Standard model | HZS60/HZS90/HZS120 | Covering the needs of small and medium-sized projects |
| Theoretical capacity | 60/90/120 m³/h | Meet diversified production needs |
| Main machine power | 75kW/110kW/132kW | Energy saving and high efficiency, reduce operating costs |
| Aggregate silo capacity | 4×20m³(can be customized to 2-6 bins) | Reduces replenishment frequency and improves efficiency |
| Cement silo capacity | 2×150t (can be expanded to 3 bins) | Supports synchronized production of multi-size concrete |
| Mixing cycle | ≤60s (double horizontal shaft forced mixer) | Ensure uniformity of concrete |
| Weight of the whole machine | 35-85t (modular split transportation) | Meets road transportation standards |
| Installation cycle | ≤72 hours (no foundation maintenance) | 90% faster project start-up |
| Turnaround cycle | 3-5 days (professional team dismantling) | Multi-site recycling |
| Dust emission | ≤20mg/m³ (pulse dust removal system) | Passes environmental acceptance |
| Site Requirements | Level ground (no need to harden) | Save 30%-50% on civil engineering costs |
Now factory direct shipment, 10% discount for a limited time!
【Consult Now!】
Email: sales@unique-cons.com
Whatsapp:+86 133 8403 5767
Website:https://www.unique-cons.com
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